椭圆振动切削加工的同步控制研究

利用椭圆振动切削加工的回转体表面微织构是在机床主轴旋转、平台进给和装置椭圆振动的联合运动下得到的,机床主轴转动与装置位移输出如果不能保持完全的实时同步,会造成微织构加工的偏差。为了解决这一问题,提出了一种新的基于转角的同步控制方法,该方法在主轴的对位基准处实现装置正弦信号的复位,以修正转速漂移造成的加工位置误差,并通过判断主轴角度信号实时输出对应幅值电压来实时同步信号输出和机床旋转运动。基于LabVIEW FPGA搭建同步控制模块,经试验验证,利用该方法加工的矩形阵列微织构轴向排列与中轴线平行,与周向排列的夹角和仿真结果的偏差不超过0.1°,织构深度随转角的不同发生预设的变化,因此,同步控制方法具有实时同步控制椭圆振动切削装置的能力。     

Semi-supervised gear fault diagnosis using raw vibration signal based on deep learning

In aerospace industry, gears are the most common parts of a mechanical transmission system. Gear pitting faults could cause the transmission system to crash and give rise to safety disaster. It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration. In this paper, a novel method named augmented deep sparse autoencoder (ADSAE) is proposed. The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data. This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear. The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions. The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy. This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults. The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods. This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.     

航空发动机双转子系统“临界跟随”现象的机理及影响

为了探明“临界跟随”现象导致航空发动机振动居高不下的产生机理,建立了考虑中介轴承的双转子动力学模型,推导了双转子发生“临界跟随”现象时参数之间的关系,分析了“临界跟随”状态下转子系统的动力学特性。结果表明:“临界跟随”现象会导致转子系统无法越过盘偏摆振型临界转速,造成转子振动对不平衡质量分布极其敏感,其主要影响因素为盘极转动惯量与直径转动惯量的比值(简称惯量比)以及双转子增速比；当高压盘等效惯量比等于1,或增速比与任意低压盘惯量比相等时,转子系统表现出高压激励条件下的“临界跟随”特征；当低压盘惯量比等于1,或增速比与高压盘等效惯量比的乘积等于1时,转子系统表现出低压激励条件下的“临界跟随”特征。提出了必须严格控制航空发动机叶盘的等效惯量比以及双转子转速控制律的设计建议。      

Investigation on nonlinear lateral-torsional coupled vibration of a rotor system with substantial unbalance

Substantial unbalance may be caused by fan blade off during the operation period of gas turbine engines, and related dynamic problems are very critical to the safety design of rotor system in aero-engine. This article aims to understand lateral-torsional coupled vibration of the rotor system with substantial unbalance. The governing equation of a modified unbalanced rotor system is established based on Lagrangian approach. Then, a mathematical analytical method is proposed in which a linear approximation is derived and the Floquet theory and Hill’s method are incorporated, from which the modal characteristics of the unbalanced rotor are obtained. The modal characteristics of the unbalanced rotor system are revealed comprehensively for the first time. Furthermore, the relation between the modes and responses of the unbalanced rotor is discussed in detail. The results show that the lateral vibration and torsional vibration of the unbalanced rotor are coupled through the inertial terms in the governing equations. Due to the coupling, veering and lock-in phenomena occur between the frequencies of the forward whirl mode and the torsional mode. Furthermore, lock-in can lead to a kind of principal instability. With regard to the response of the unbalanced rotor, both natural vibration components and enforced vibration components appear in the lateral response, while only natural vibration components appear during torsional vibration. Moreover, natural vibration components play a crucial role in the response within the principal instability region and cause divergence of the vibration amplitudes in the lateral and torsional directions.     

基于工厂模式的OSLC数据集成接口设计与实现

复杂软件系统往往由不同地域的研发团队采用不同的开发工具来协同完成，研发过程中存在数据难以集成的问题.基于开放式生命周期协作服务(OSLC)规范来设计软件协同开发数据接口，有利于提高软件协同开发的效率.首次结合工厂模式和OSLC规范设计并实现数据集成接口，将不同工具的数据集成抽象成统一的公共接口，从而采用统一的数据接口和规范实现不同工具的数据集成，有利于优化软件系统体系结构.以符合OSLC规范的Bugzilla缺陷管理系统和Jenkins持续集成工具的集成为例，以面向航天软件系统研发的SunwiseAEM一体化研发管理平台为载体，基于工厂模式设计并实现了符合OSLC规范的数据集成系统，实现了不同工具间的数据集成，提供了一种通用的、可扩展的数据集成方式.     

Orbital stability close to asteroid 624 Hektor using the polyhedral model

We investigate the orbital stability close to the unique L4-point Jupiter binary Trojan asteroid 624 Hektor. The gravitational potential of 624 Hektor is calculated using the polyhedron model with observational data of 2038 faces and 1021 vertexes. Previous studies have presented three different density values for 624 Hektor. The equilibrium points in the gravitational potential of 624 Hektor with different density values have been studied in detail. There are five equilibrium points in the gravitational potential of 624 Hektor no matter the density value. The positions, Jacobian, eigenvalues, topological cases, stability, as well as the Hessian matrix of the equilibrium points are investigated. For the three different density values the number, topological cases, and the stability of the equilibrium points with different density values are the same. However, the positions of the equilibrium points vary with the density value of the asteroid 624 Hektor. The outer equilibrium points move away from the asteroid’s mass center when the density increases, and the inner equilibrium point moves close to the asteroid’s mass center when the density increases. There exist unstable periodic orbits near the surface of 624 Hektor. We calculated an orbit near the primary’s equatorial plane of this binary Trojan asteroid; the results indicate that the orbit remains stable after 28.8375?d.     

六自由度激励台精密高刚度铰链结构设计与试验应用

精密高刚度铰链作为六自由度并联激励平台中的关键组件,其性能高低对激励台的控制精度有直接影响。针对铰链所需满足的高刚度、高基频和无间隙等要求,文章提出了基于虎克铰结构的铰链设计方法。首先根据铰链所处的工况确定选用圆锥滚子轴承作为旋转支撑部件,并通过对轴承的配置和预紧实现无间隙振动运动的要求,从而确定了铰链结构形式。然后,利用有限元法校核了结构的刚度与基频,进而完成铰链结构方案和样机制造,并将样机集成于激励台中。最后,开展了铰链动态特性试验和激励台振动控制试验,分别获取了铰链的基频和激励台控制响应。结果表明,铰链可满足激励台工作频段内的使用要求,铰链设计合理。     

Near-wall topological patterns and flow structures over a simplified Danaus plexippus model

Studies on the high-lift mechanisms of butterfly gliding flights shed light on the design of the micro air vehicles. The flow field around a simplified Danaus plexippus model is investigated using the hydrogen bubble visualization and the Particle Image Velocimetry (PIV) techniques. There are three near-wall topological patterns with different Angles of Attack (AoAs): the separation bubble, the Leading-Edge Vortex (LEV) and the high AoAs flow. For the separation bubble pattern, two saddles and two foci form in the middle of the model. The features of the LEV pattern are the leading-edge separation lines. The topological characteristics of the separation lines are changed by the interaction between the LEV and the Wing-Tip Vortex (WTV). For the high AoAs flow pattern, four unstable foci are found at the forewing and the hindwing respectively. The angle between the trajectory of the WTV and the model increases with increasing AoA even though the slope of the WTV angle versus AoA curve declines at the moderate AoAs.     

基于功率流理论的星上飞轮隔振效能研究

为分析隔振系统对星上飞轮扰动的衰减效果,需要对隔振系统的隔振效能进行评价。文章运用功率流理论进行飞轮隔振效能研究。建立柔性基础上飞轮隔振系统动力学模型,推导出系统的功率流传递表达式,并通过数值仿真计算初步分析了隔振系统结构参数对功率流传递谱的影响。研究结果可为系统结构参数的优化设计提供参考依据。     

基于相对最值点的最小二乘直线检测方法

为了解决传统目标检测中遇到的检测速度慢、精度低等问题，本文提出一种新的图像特征——相对最值点，并依据相对最值点提出一种新的最小二乘直线检测的方法。该方法首先搜索Canny边缘的闭合包络，并寻找闭合包络的相对最值点。包络上相邻相对最值点之间长度满足阈值要求的即为疑似直线的两端点，进而利用最小二乘拟合方法获得该疑似直线的拟合方差，最后利用拟合方差与拟合直线长度之比作为直线判定的标准用来检测出图像中的直线。实验表明，本方法与传统方法如PPHT直线检测、LSD直线检测方法等相比，检测直线的精度更高，检测速度更快。